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DynaMine
is a global positioning system (GPS) based
operator-independent truck despatch system
suitable for open-cast mines. All its
components have been designed to remain
operational in the harsh environmental
condition of mines.
Its
main components are:
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An Intel / Risc-based application-cum-database
server and clients configured according
to requirements. |
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A GPS-based onboard instrument called
Nirdeshak, developed by CMC for monitoring
the vital signs of vehicles, voice
/ data communication and tracking
the location of equipment. |
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An
application package developed by CMC,
which is the heart of the system |
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Other
communication-related infrastructure
like a mast, repeaters and LAN-related
infrastructure |
DynaMine
modules include:
Display
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Real-time display of mining operations |
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Real-time display of instantly generated
warning messages / messages sent by
the operator to the control room from
heavy earth moving machinery (HEMM) |
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A
scrolling display of critical production
parameters in real-time |
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Activates
voice communication with HEMM operators |
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Production
/ availability / utilisation / status
details of any HEMM in real-time,
on double-clicking the icon of the
particular HEMM |
Allocator
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Dynamic allocation of trucks to excavators
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Opens and closes various dumps |
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Displays
equipment and operator performance
as well as various critical production
parameters in real-time on client
machines, and also on large displays
installed at the mines office |
Survey
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Edits and updates mine map, based
on data from mine planning software
or from surveying instruments |
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Defines blasting zones with blast
timings, to generate automatic warning
messages in real-time, in case of
any HEMM entering the area during
those times |
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Defines and edits profile of dump-points |
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Replays
the past movement of any particular
HEMM, in a user-selected time period,
with user-controllable speeds for
analysis |
Maintenance
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Records breakdown details of HEMMs |
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Records the preventive maintenance
activities of HEMMs |
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Maintans a breakdown history of HEMMs,
to help in breakdown analysis |
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Automatically
generates a preventive maintenance
schedule for HEMMs |
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Monitors
critical components of HEMMs, through
its interface with the vital signs
monitoring system |
Administration
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Administers radio communications between
the server and HEMMs |
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Configures communication parameters
for voice communications with HEMMs |
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Configures communication parameters
for data communication with HEMMs |
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Configures
parameters for the vital signs monitoring
hardware |
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Real-time display of the status of
critical communication equipment like
network controllers, communication
servers, terminal servers, etc. |
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Configures
Nirdeshak, network controllers and
terminal servers |
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Receives and displays status-related
data from network controllers and
terminal servers |
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Creates and maintains users' access
rights to various modules and menus |
Attendance
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Employee attendance
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Smart cards |
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Bar-code cards |
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Biometric sensors |
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Automatic
operator-to-equipment allocation,
based on skills, preferences and priorities |
Reports
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Achieved production |
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Attendance reports |
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Allocation reports |
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Equipment
availability and utilisation reports |
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Breakdown
analysis reports, etc. |
Dynamine
application server
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Positional interpreter analyses HEMM
position and status continuously to
take dynamic allocation decisions
and generate critical warning messages |
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Generates real-time data for feeding
to the IVRS server for queries about
the production data and equipment
status on phone through the interactive
voice response system |
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Manages to and fro communication with
Nirdeshak units fitted in HEMMs |
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Manages user connections from client
machines |
Technical
architecture, hardware and software
platforms
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Client-server application |
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Database: Oracle |
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Operating system: SCO-UnixWare/ UNIX
/ LINUX / SOLARIS 7.1.1 |
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Servers: Pentium Xeon dual CPU servers
with SCO-Compaq non-stop clustering
with RAID 5/ RISC |
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Windows-based
clients |
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Front-end
application developed using a combination
of PowerBuilder / Visual C++ |
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Web-enabled
applications |
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Radio
communication infrastructure |
Strengths
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Increase in availability, utilisation
and productivity of HEMMs |
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If used properly, the payback period
for the investment can be less than
a year, for many open-cast mines |
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Online capture and display of moving
and non-moving HEMMs on a mine map
with query on performance and health
parameters |
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Online capture of status of equipment
like loading, empty travel, loaded
travel, dumping and speed, without
any operator intervention |
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Online
capture of breakdown and other vital
health parameters from the vital signs
monitoring system (VSMS) on the dashboard
of the equipment |
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Online generation of valuable information
and reports on achieved production,
quality, equipment utilisation, operator-wise
production and breakdown hours, etc. |
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Online capture of crew attendance
and their allocation to equipment,
guided by skill-matrix and practices |
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Making
information on equipment performance
available through interactive voice
response (IVRS) |
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Data and voice communication between
operators and supervisors for efficient
monitoring |
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Online generation of exceptions to
users, helping in production / safety
monitoring, enabling breakdown maintenance
without any loss of time |
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Replay
of equipment movement and performance
for any given duration |
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Automatic
route optimisation and instructions
to dumper operators for maximising
productivity with quality control
for every dumper cycle |
Experience
CMC set up an application-specific development
centre (ASDC) for mining in 1993. It has
a large pool of professionals from the mining
industry as well as from computer science,
electronics and other engineering disciplines,
trained in advanced software development
on the latest hardware and software platforms.
ASDC is backed by CMC's R&D centre at
Hyderabad and the company's rich expertise
in computer hardware, communications, networking
and project management. This wealth of internal
resources and experience has enabled us
to develop several specialised solutions
for increasing productivity and profitability
in the mining industry.
Benefits
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Increase in utilisation by:
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Real-time display and monitoring
of the entire mining operations |
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Instantaneous generation of
alarms for stationary dumpers |
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Allocation report |
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Automatic
attendance recording and allocation
of equipment to the operators,
thereby:
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Reducing time lost at
the start of the shift |
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Reducing time lost in
tea breaks |
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Reducing time lost at
the end of the shift |
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Increase in availability by:
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Instantaneous messaging and
alarm on HEMM breakdown |
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Online monitoring of critical
parameters through VSMS |
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Online generation of preventive
maintenance schedules guided
by real-time hour-meter readings |
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Online analysis of breakdown
history |
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Online reporting of system-generated
figures on availability and
utilisation of HEMMs |
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Increase in productivity by dynamic
route optimisation:
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Reduction in idling of shovels
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Reduction in queuing of dumpers
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Less time lost in re-allocation
of dumpers, in case of shovel
breakdown, through automatic
re-allocation |
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Instantaneous re-setting of
priorities guided by production
targets |
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Effective management of operators'
performance data |
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Health monitoring of equipment
helps to increase the average
life of the equipment |
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Communication infrastructure
helps to reduce equipment down-time |
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Aids in safety measures, thereby
improving the quality of life |
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Ensures transparency in information
sharing |
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Makes
vital information available
online, even in homes, through
IVRS |
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Workforce gets motivated, leading
to an increase in the productivity
of valuable human resources |
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Ease of monitoring and co-ordination |
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The
Northern Coalfields Ltd (NCL) mine management
has recorded an overall increase of seven
per cent in the productivity of capital-intensive
mining equipment like excavators and trucks.
NCL is planning to extend this system
to other open-cast coal mines under its
control. This gain can be further improved
by more intensive use in future. The payback
period for this system is found to be
less than a year, when it is properly
used.
Current
client list
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Jayant Opencast Mines, Northern
Coalfields Limited |
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Ramagundam OC III Mines, Singareni
Collieries Ltd, Andhra Pradesh |
Indicative
client list
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Truck despatch system
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South-Eastern Coalfields Ltd,
Gevra open-cast coal mine (operator-dependent) |
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Case
study
Jayant
open-cast coal mine, Northern Coalfields
Ltd
Contact
Head
- Mining
CMC
Limited
28, Camac Street
Kolkata
700 016
Tel:
91-33 - 22874845
Fax: 91-33 - 22878058
Email: mining@cmcltd.com
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