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DynaMine is a global positioning system (GPS) based operator-independent truck despatch system suitable for open-cast mines. All its components have been designed to remain operational in the harsh environmental condition of mines.

Its main components are:
An Intel / Risc-based application-cum-database server and clients configured according to requirements.
A GPS-based onboard instrument called Nirdeshak, developed by CMC for monitoring the vital signs of vehicles, voice / data communication and tracking the location of equipment.
An application package developed by CMC, which is the heart of the system
Other communication-related infrastructure like a mast, repeaters and LAN-related infrastructure

DynaMine modules include:

Display
Real-time display of mining operations
Real-time display of instantly generated warning messages / messages sent by the operator to the control room from heavy earth moving machinery (HEMM)
A scrolling display of critical production parameters in real-time
Activates voice communication with HEMM operators
Production / availability / utilisation / status details of any HEMM in real-time, on double-clicking the icon of the particular HEMM

Allocator
Dynamic allocation of trucks to excavators
Opens and closes various dumps
Displays equipment and operator performance as well as various critical production parameters in real-time on client machines, and also on large displays installed at the mines office

Survey
Edits and updates mine map, based on data from mine planning software or from surveying instruments
Defines blasting zones with blast timings, to generate automatic warning messages in real-time, in case of any HEMM entering the area during those times
Defines and edits profile of dump-points
Replays the past movement of any particular HEMM, in a user-selected time period, with user-controllable speeds for analysis

Maintenance
Records breakdown details of HEMMs
Records the preventive maintenance activities of HEMMs
Maintans a breakdown history of HEMMs, to help in breakdown analysis
Automatically generates a preventive maintenance schedule for HEMMs
Monitors critical components of HEMMs, through its interface with the vital signs monitoring system

Administration
Administers radio communications between the server and HEMMs
Configures communication parameters for voice communications with HEMMs
Configures communication parameters for data communication with HEMMs
Configures parameters for the vital signs monitoring hardware
Real-time display of the status of critical communication equipment like network controllers, communication servers, terminal servers, etc.
Configures Nirdeshak, network controllers and terminal servers
Receives and displays status-related data from network controllers and terminal servers
Creates and maintains users' access rights to various modules and menus

Attendance
Employee attendance
Smart cards
Bar-code cards
Biometric sensors
Automatic operator-to-equipment allocation, based on skills, preferences and priorities

Reports
Achieved production
Attendance reports
Allocation reports
Equipment availability and utilisation reports
Breakdown analysis reports, etc.

Dynamine application server
Positional interpreter analyses HEMM position and status continuously to take dynamic allocation decisions and generate critical warning messages
Generates real-time data for feeding to the IVRS server for queries about the production data and equipment status on phone through the interactive voice response system
Manages to and fro communication with Nirdeshak units fitted in HEMMs
Manages user connections from client machines


Technical architecture, hardware and software platforms





Client-server application
Database: Oracle
Operating system: SCO-UnixWare/ UNIX / LINUX / SOLARIS 7.1.1
Servers: Pentium Xeon dual CPU servers with SCO-Compaq non-stop clustering with RAID 5/ RISC
Windows-based clients
Front-end application developed using a combination of PowerBuilder / Visual C++
Web-enabled applications
Radio communication infrastructure

Strengths
Increase in availability, utilisation and productivity of HEMMs
If used properly, the payback period for the investment can be less than a year, for many open-cast mines
Online capture and display of moving and non-moving HEMMs on a mine map with query on performance and health parameters
Online capture of status of equipment like loading, empty travel, loaded travel, dumping and speed, without any operator intervention
Online capture of breakdown and other vital health parameters from the vital signs monitoring system (VSMS) on the dashboard of the equipment
Online generation of valuable information and reports on achieved production, quality, equipment utilisation, operator-wise production and breakdown hours, etc.
Online capture of crew attendance and their allocation to equipment, guided by skill-matrix and practices
Making information on equipment performance available through interactive voice response (IVRS)
Data and voice communication between operators and supervisors for efficient monitoring
Online generation of exceptions to users, helping in production / safety monitoring, enabling breakdown maintenance without any loss of time
Replay of equipment movement and performance for any given duration
Automatic route optimisation and instructions to dumper operators for maximising productivity with quality control for every dumper cycle

Experience
CMC set up an application-specific development centre (ASDC) for mining in 1993. It has a large pool of professionals from the mining industry as well as from computer science, electronics and other engineering disciplines, trained in advanced software development on the latest hardware and software platforms. ASDC is backed by CMC's R&D centre at Hyderabad and the company's rich expertise in computer hardware, communications, networking and project management. This wealth of internal resources and experience has enabled us to develop several specialised solutions for increasing productivity and profitability in the mining industry.


Benefits
Increase in utilisation by:
Real-time display and monitoring of the entire mining operations
Instantaneous generation of alarms for stationary dumpers
Allocation report
Automatic attendance recording and allocation of equipment to the operators, thereby:
Reducing time lost at the start of the shift
Reducing time lost in tea breaks
Reducing time lost at the end of the shift
Increase in availability by:
Instantaneous messaging and alarm on HEMM breakdown
Online monitoring of critical parameters through VSMS
Online generation of preventive maintenance schedules guided by real-time hour-meter readings
Online analysis of breakdown history
Online reporting of system-generated figures on availability and utilisation of HEMMs
Increase in productivity by dynamic route optimisation:
Reduction in idling of shovels
Reduction in queuing of dumpers
Less time lost in re-allocation of dumpers, in case of shovel breakdown, through automatic re-allocation
Instantaneous re-setting of priorities guided by production targets
Effective management of operators' performance data
Health monitoring of equipment helps to increase the average life of the equipment
Communication infrastructure helps to reduce equipment down-time
Aids in safety measures, thereby improving the quality of life
Ensures transparency in information sharing
Makes vital information available online, even in homes, through IVRS
Workforce gets motivated, leading to an increase in the productivity of valuable human resources
Ease of monitoring and co-ordination

The Northern Coalfields Ltd (NCL) mine management has recorded an overall increase of seven per cent in the productivity of capital-intensive mining equipment like excavators and trucks. NCL is planning to extend this system to other open-cast coal mines under its control. This gain can be further improved by more intensive use in future. The payback period for this system is found to be less than a year, when it is properly used.

Current client list

Jayant Opencast Mines, Northern Coalfields Limited
Ramagundam OC III Mines, Singareni Collieries Ltd, Andhra Pradesh

Indicative client list

Truck despatch system
South-Eastern Coalfields Ltd, Gevra open-cast coal mine (operator-dependent)

Case study
Jayant open-cast coal mine, Northern Coalfields Ltd

Contact
Head - Mining
CMC Limited
28, Camac Street
Kolkata 700 016
Tel: 91-33 - 22874845
Fax: 91-33 - 22878058

Email:
mining@cmcltd.com
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