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CMC's IMMS covers all functions and operations, enabling mine managements to exercise better control over resources

The product
IMMS: Integrated Mine Management System
An ERP-based integrated mine management system, covering all the functions of a large opencast mine

The client
Northern Coalfields Limited (NCL), Singrauli
A subsidiary of Coal India Limited (CIL), India's largest coal mining company

NCL produces around one-sixth of India's coal. It has 12 opencast mining projects controlled by 9 mining areas/districts spread over an area of around 100 sq km.

Project details
At NCL, IMMS has been implemented in two phases. The first phase covers the headquarters and two mining projects, with around 60 concurrent users. The second phase includes the remaining 10 more sites. The first phase has been operational for the past 3 years, and the second phase
has been recently completed in March 2005 with around 200 concurrent users. CMC is already implementing a communication and networking infrastructure project in order to increase the efficiency of the existing system.

Modules implemented
Production
Maintenance
Finance
Materials
Payroll
HRM
Coal dispatch and billing
Corporate management information system (MIS)

Technical architecture
Hardware

One centralised server: Intel Xeon-based server with 2 GB RAM
11 area servers: Intel P-III-based server
200 clients: Intel PCs with Windows 2000 as operating system

System Software
Servers: SQL 2000 Enterprise on Windows 2000 Advanced Server
Clients: Windows 2000

Benefits
Procurement cycle time reduced
Real-time availability of stock position and LPP across all areas
Faster sales billing cycle
Online dispatch monitoring
Working capital reduction
Accounts receivable
Inventory
Accounts payable
Improved cash control
Ready availability of information, allowing faster and better decision-making.
Reduced maintenance costs through better periodic preventive maintenance
Increased availability of HEMMs
Reduced transaction-processing costs
Cutting down on low / non-value-added work
Online availability of MIS reports
Online financial statements: balance sheet, profit & loss account, cash flow and various schedules
Online integration of inventory, sales, purchase and production stock with finance
Online integration of maintenance with production, material and purchase
Online budgetary control: Cost centre-wise, general ledger (GL)-wise, authorised for expenditure (AFE)-wise
Online fixed assets (FA) monitoring and control: Unique FA ID, FA register, FA location, depreciation calculation and various FA-related reports


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